Hyper-soft foams are typically produced through the rectangular block manufacturing process. These foams are commonly used to add a touch of comfort to pillow-top mattresses or comfort pads.
The production process for this type of foam involves the following steps:
- Foam production
- Curing time
- Lamination
- Joining with adhesive
- Curing time for the adhesive
- Passing through the edge stitching process along with fabric
Amino has developed a new technology to improve this production process, increasing efficiency and enhancing foam quality.
Introducing the New Hyper-Soft Cylindrical Foam from Amino
The system that will boost your HS foam productivity.
What is AMIPOL BCHS 2018?
It is a cylindrical hyper-soft polyurethane system with a density of 21 KG/M³.
Where Can It Be Used?
The cylindrical HS block made with AMIPOL BCHS 2018 is placed on a lathe for lamination and used in the production of quilted fabric or pillow-tops.
What Are the Advantages of This Product?
- Process improvement (saves time and space)
- Better foam quality
- Increased productivity
This system allows the production of a cylindrical block with dimensions ranging from 1.80 to 2.10m in diameter and 2.15 to 2.25m in height. When laminated, this block can produce approximately 310 linear meters of foam, assuming a thickness of at least 1cm (the thicker the pad, the shorter the length, and vice versa).
How to Store and Dispose of the Drum
- Storage: Should be in containers made of steel, polypropylene, or high-density polyethylene. Keep the containers properly sealed in a well-ventilated area, protected from moisture and at room temperature, away from food products.
- Disposal: Must be carried out in a facility appropriate for chemical waste/residue disposal.
About Amino
Flexible PU foams play a fundamental role in various industries, and choosing the right system and additives is crucial to achieving the desired performance. If you want to learn more about how to optimize your production processes and explore Amino’s complete line of additives and solutions, contact us. We are ready to help you find the best solutions for your production needs!